Custom Industrial Plasma Treater is designed specifically for the process of surface modification with integration into an existing manufacturing value stream. The surface modification and throughput are carefully designed to work with the existing processes, lean manufacturing concepts, and reliable control.

How Custom Industrial Plasma System is Used

Custom Industrial Plasma Treater is used to enable and improve new or existing product lines. The process of producing a product in volume can have many challenges. Improving quality and reliability with a controlled method of activation, cleaning, etching or coating of parts in volume are the primary advantage of having a custom industrial plasma system.

For example, in the manufacturing of automotive interiors, it is necessary to add leather soft packaging to plastic parts, such as pillars, armrests, instruments, seat backrests, and other wrapping components. However, modified polypropylene (PP) materials for automobiles are made by adding toughening agents and other modifiers to the PP material. Although this improves the impact toughness and low temperature resistance of the material, the PP material itself is non-polar and chemically inert, making it less likely to react with other chemical groups. The adhesion affinity of water-based adhesive is poor, so it is necessary to treat the surface of the parts to improve the adhesion of the adhesive and ensure the bonding effect.

The existing treatment method generally involves using a flame gun to burn the surface of plastic parts, which destroys the molecular structure of the plastic part surface through high-temperature burning and improves the adhesion of the plastic part surface. However, this method has problems such as low treatment efficiency, environmental pollution, uneven treatment effect, high flame temperature, poor safety, and easy damage to the product surface.

1200L Custom Industrial Plasma System for automotive interior parts is a perfect alternative to flame treatment, with advantages such as batch processing, environmental protection, high efficiency, simple operation, energy saving, and no change in material matrix properties (without causing damage to the product). By using low-temperature plasma generated by high-frequency discharge to treat the plastic surface, the roughness is increased, the content of polar groups on the surface is increased, and the contact area with the adhesive is improved to enhance the wetting performance of the adhesive and improve the bonding performance.