Our Four-Lane Online Plasma Cleaner is engineered for 24/7 continuous inline production—a top choice for large-scale manufacturing. Its core advantage lies in two independent plasma chambers: each chamber accommodates 2 carriers per load, enabling parallel processing of 4 carriers total to maximize throughput.The system supports flexible conveyor configuration (accepts 1-2 carriers from upstream/downstream) and integrates with various Manufacturing Execution Systems (MES) via advanced traceability options. It’s widely used for:

• Plasma cleaning of semiconductor modules (before wire-bonding/transfer molding)

• Surface activation of PCBs and BGA substrates

• Automatic lead frame processing (loads/unloads from material boxes, no human interference)

Industry Applications 

• Semiconductor Industry

  Plasma activation & cleaning for semiconductor components: Removes surface contaminants (oxides, organics) from modules (before wire-bonding/transfer molding) and BGA substrates, improving bonding reliability and product yield.

• Automotive Industry

  Large-scale plasma processing for automotive interior/exterior components (dashboards, door panels, bumpers): Enhances surface adhesion before painting/bonding, ensuring durable coating performance.

• LED & Consumer Electronics

  Plasma cleaning for LED packaging substrates: Boosts surface activity to improve die bonding and encapsulation quality.

  Plasma hydrophilic treatment for swimming goggles (before coating): Ensures uniform coating adhesion and long-lasting anti-fog performance.

FAQs

Q：What carrier sizes does the Four-Lane Inline Plasma System support?

A：It’s compatible with carriers of 120-270mm (length) and 40-83mm (width), with adjustable track width for different product specifications.

Q：Can the system integrate with our existing MES?

A：Yes—advanced traceability options are pre-installed to seamlessly connect with most Manufacturing Execution Systems (MES) in the semiconductor/automotive industries.

Q：What gases does the system use?

A：It has 2 process gas lines with MFC (Mass Flow Controller), supporting common plasma gases (e.g., argon, oxygen, nitrogen) based on your cleaning/activation needs.